Senior SMT Process Development Engineer

Role Summary

Ø  The SMT Integrator is responsible for aligning product requirements with Surface Mount Technology (SMT) process and manufacturing capabilities.

·       This role ensures that new and existing products are efficiently and reliably introduced into SMT production by bridging design, process engineering, and shop-floor operations.

·       The specialist optimizes manufacturability, equipment utilization, and process performance while supporting continuous improvement in quality, cost, and delivery.

Duties:

Manufacturing Integration

Ø  Act as the technical interface between Product Engineering and SMT Manufacturing.

o   Continually discuss with Industrialization, MA and project teams on active projects and their needs

o   Understand limitations of various suppliers equipment’s/ systems/ platforms

Ø  Review new product designs for SMT manufacturability (DFM/DFA).

Ø  Translate product requirements into SMT process requirements (stencil design, placement strategy, reflow profile, etc.).

Ø  Support New Product Introduction (NPI) from prototype through mass production

Process & Equipment Alignment

Ø  Define and validate SMT process flows for new assemblies.

Ø  Ensure component packages, PCB layouts, and BOM selections are compatible with existing SMT equipment capabilities

Ø  Coordinate programming of SMT machines (pick & place, SPI, AOI, reflow ovens).

Ø  Lead line readiness reviews before production release

Technical Problem Solving

Ø  Analyze and resolve SMT-related production issues (placement defects, soldering issues, yield loss).

Ø  Support root cause analysis and corrective/preventive actions (RCCA)

Ø  Work with Quality and PE to improve first-pass yield and reduce defects.

Documentation & Standards

Ø  Create and maintain SMT process documentation (Process development report, Process specifications, validation prescription)

Contribute to manufacturing standards for design rules and SMT best practices.

Cross-Functional Collaboration

Ø  Participate in design reviews and change management.

Ø  Coordinate with Supply Chain regarding component packaging and reel/tray requirements.

Ø  Train production and technical staff on product-specific SMT requirements when needed

Continuous Improvement

Ø  Identify opportunities to improve cycle time, changeover time, and line efficiency.

Ø  Support implementation of new SMT technologies, materials, and equipment.

Ø  Contribute to cost-reduction initiatives related to SMT processes.

Authorization:

Ø  Approve or reject product designs from an SMT manufacturability standpoint.

Ø  Define required SMT process parameters and tooling for new products.

Ø  Request design modifications to meet manufacturing capability.

Ø  Initiate process trials and engineering builds to validate SMT readiness.

Ø  Escalate equipment capability gaps requiring capital investment or upgrades

Employee is responsible in proactively receive, search, learn and comply with prevailing law and company regulation which are communicated via internal information channels including broadcasting, email, SBS (Sonion Business System), notice board and electronic notice in every areas. This content includes but not limited to: ISO on Quality Management, Environment, Occupation Health & Safety, Code of conduct and Corporate Social Responsibility, Labor safety and Fire Prevention and Fighting, Work Rule and Employee Handbook and other internal regulations.

Attending concerned training courses of QMS–ISO 9001, EMS-ISO 14001, OH&SMS-ISO45001 where required.

The SMT Integrator is entitled to:

Ø  Access all relevant product design data (Gerbers, CAD files, BOMs, drawings)

Ø  Direct technical collaboration with Product Engineering, Quality, and Maintenance teams

Ø  Use of SMT equipment for trials, validation builds, and process development

Ø  Training on new SMT technologies, equipment, and industry standards

Ø  Participation in design reviews and NPI planning meetings as a core stakeholder

Ø  Support from process technicians and operators during product introduction phases

Entitle to enter company area besides working hours with approval of Manager.

Internal telephone and Laptop

 REQUIREMENTS:

Education: University degree, Technical

Professional knowledge of:

·     Technical and engineering knowledge (in the field of machine construction, technology, manufacturing, mechanical engineering)

·     Technical drawings: mechanical and electrical 

·     Experience supporting New Product Introduction (NPI) in electronics manufacturing

·     Hands-on experience with SMT machine programming and line setup

·     Experience with lead-free and fine-pitch/BGA assembly processes for PCBA and Flex PCBA

·     Knowledge of Solder Paste process, P&P, Reflow Soldering, SPI/AOI and UV Laser Singulation

Knowledge of computer servicing:

·     Microsoft Office, Basic knowledge of SolidWorks/E-drawing, Familiarity with MES systems and manufacturing data analysis

Knowledge of foreign languages:

Required: English at Intermediate or IELTS at 5.5 to 7.0 level or equal

Other (e.g. competences):

·     Pro-active communication and outward mindset to outside parties and to all levels Other (e.g. competences):

·     Helicopter view especially on integration aspect

·     Team player, open minded, honest, target driven

·     Knowledge of Lean Manufacturing and Six Sigma methodologies

Professional experience: 5-7+ years working experience in SMT Manufacturing

Broad experience on working with projects with scope of Surface Mount technology SMT